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	<title>jeffbrewDotCom(); &#187; Homebrew</title>
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	<link>http://jeffbrew.com</link>
	<description>The world according to Jeff</description>
	<pubDate>Fri, 17 Oct 2008 23:34:49 +0000</pubDate>
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		<title>Screen Printing - First Attempt</title>
		<link>http://jeffbrew.com/2008/07/screen-printing-first-attempt</link>
		<comments>http://jeffbrew.com/2008/07/screen-printing-first-attempt#comments</comments>
		<pubDate>Sat, 05 Jul 2008 11:15:51 +0000</pubDate>
		<dc:creator>Jeff</dc:creator>
		
		<category><![CDATA[Article]]></category>

		<category><![CDATA[Homebrew]]></category>

		<category><![CDATA[DIY]]></category>

		<category><![CDATA[screenprinting]]></category>

		<guid isPermaLink="false">http://jeffbrew.com/?p=33</guid>
		<description><![CDATA[My first attempt at a DIY print onto a T shirt using photographic emulsion and a mesh screen, documented with photographs.]]></description>
			<content:encoded><![CDATA[<div class="captionfull"><img src="http://jeffbrew.com/wp-content/themes/tma/images/latest/20080705a.jpg" alt="" />
<p>My first attempt at a DIY print onto a T shirt using photographic emulsion and a mesh screen, documented with photographs. Click on the photos to load up the full picture</p>
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<ol>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1058" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1060&amp;g2_serialNumber=2" width="150" height="200" id="IFid1" class="ImageFrame_None" alt="DSCN0208.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1045" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1047&amp;g2_serialNumber=2" width="200" height="150" id="IFid2" class="ImageFrame_None" alt="DSCN0187.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1049" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1051&amp;g2_serialNumber=2" width="200" height="150" id="IFid3" class="ImageFrame_None" alt="DSCN0189.JPG"/></a></div>
<li>For a long time I&#8217;ve been wanting to learn how to make prints onto T shirts, so this week I decided to grab a Speedball Screenprinting kit. This one came with a screen with mesh, squeegie, 3 paints, screen filler, drawing fluid, Diazo photographic emulsion, Diazo sensitizer, and a paint brush.</li>
<li>Designing the logo to be printed. There are few different ways of making a screen for printing, the method I decided to use involved making a &#8216;positive&#8217; then exposing an emulsion covered screen to make a &#8216;negative&#8217;.</li>
<li>The finished &#8216;positive&#8217;. This was made by printing the design onto a transparency with a laser printer, then touching it up with a black Sharpie. </li>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1052" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1054&amp;g2_serialNumber=2" width="200" height="150" id="IFid4" class="ImageFrame_None" alt="DSCN0204.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1055" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1057&amp;g2_serialNumber=2" width="200" height="150" id="IFid5" class="ImageFrame_None" alt="DSCN0206.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1061" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1063&amp;g2_serialNumber=2" width="200" height="150" id="IFid6" class="ImageFrame_None" alt="DSCN0210.JPG"/></a></div>
<li>The sensitizer. This is mixed into the emulsion.</li>
<li>The emulsion. This stuff turns green when the sensitizer is mixed in, from then on it&#8217;s sensitive to light.</li>
<li>The screen is coated with a thin layer of the emulsion and then left in a dark room to dry. Any light or heat could ruin the screen here. I used a fan to speed up the process</li>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1064" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1066&amp;g2_serialNumber=2" width="200" height="150" id="IFid7" class="ImageFrame_None" alt="DSCN0212.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1067" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1069&amp;g2_serialNumber=2" width="150" height="200" id="IFid8" class="ImageFrame_None" alt="DSCN0213.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1070" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1072&amp;g2_serialNumber=2" width="150" height="200" id="IFid9" class="ImageFrame_None" alt="DSCN0214.JPG"/></a></div>
<li>Once the emulsion is dry it can be exposed using the positive I made earlier. This basically sets all the emulsion that is exposed to the light, while the areas underneath the black parts of the positive remain water-soluble. I used a 250 watt bulb at a height of 12 inches for 12 minutes.</li>
<li>Immediately after exposure the screen must be washed to remove the emulsion from the unexposed areas.</li>
<li>Closeup of my screwups. I don&#8217;t have a high pressure nozzle so I may have spent too much time scrubbing the screen under the tap. In the process I&#8217;ve torn up some of the design around the &#8216;a&#8217; of agarjelly.</li>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1073" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1075&amp;g2_serialNumber=2" width="200" height="150" id="IFid10" class="ImageFrame_None" alt="DSCN0215.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1076" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1078&amp;g2_serialNumber=2" width="200" height="150" id="IFid11" class="ImageFrame_None" alt="DSCN0216.JPG"/></a></div>
<div class="wpg2tag-image"><a href="http://jeffbrew.com/wpg2?g2_itemId=1079" title=""><img src="http://jeffbrew.com/gallery2/main.php?g2_view=core.DownloadItem&amp;g2_itemId=1081&amp;g2_serialNumber=2" width="200" height="150" id="IFid12" class="ImageFrame_None" alt="DSCN0217.JPG"/></a></div>
<li>Screen filler fixed up the &#8216;a&#8217; and the areas that I ruined during washing.</li>
<li>Setting up for print once the screen has completely dried. Plenty of newspaper in case of big mess.</li>
<li>The print is done, but far from perfect. The first print I did was just visible, but I misaligned the screen when I tried to go over it. This is the reason for the &#8217;shadow&#8217; effect. It looks ok, but It&#8217;s not what I wanted. Also, parts of the print are not solid. Next time I might use a courser mesh, a thinner paint, less exposure time and more care when washing the screen. Also, I&#8217;ll make sure that the paint I buy is RED and not PINK.</li>
</ol>
<p>Pretty OK for a first time run.</p>
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